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LATEST Crushers with High Crushing Ratio - Maximize Your Output

In the world of industrial processing, the ability to efficiently break down materials into smaller, more manageable sizes is of utmost importance. Crushers with a high crushing ratio have emerged as essential tools for achieving this goal, enabling businesses to maximize their output and enhance overall productivity. This article delves into the significance of high crushing ratio crushers, explores the various types available, and highlights their key advantages and applications.

Understanding Crushing Ratio

The crushing ratio is a fundamental parameter that defines the effectiveness of a crusher. It is calculated by dividing the size of the largest feed particle by the size of the smallest product particle. A high crushing ratio indicates that the crusher can reduce large pieces of material to much smaller sizes in a single pass, minimizing the need for multiple stages of crushing and subsequent processing.

For example, if a crusher can take in rocks with a maximum size of 100 mm and produce particles as small as 5 mm, the crushing ratio would be 100/5 = 20. Crushers with high crushing ratios, often ranging from 10 to 60 or even higher depending on the type and design, are highly sought-after in industries where fine or ultra-fine particle sizes are required.

Types of Crushers with High Crushing Ratio

Jaw Crushers

Jaw crushers are widely used in primary crushing applications and are known for their high crushing ratio. They feature a fixed jaw and a movable jaw that work in tandem to compress and break the material. The large feed opening allows for the handling of big rocks and ores. As the material is fed into the crushing chamber, the movable jaw exerts a powerful squeezing force, reducing the size of the particles. Some advanced jaw crushers can achieve crushing ratios of up to 8:1 or more, making them suitable for initial reduction of large chunks of material in mining, quarrying, and construction industries.

Cone Crushers

Cone crushers are secondary or tertiary crushers that excel in producing fine and uniformly sized particles. They are designed to handle materials with high hardness, such as granite, basalt, and various ores. The crushing action in a cone crusher occurs between a mantle (movable cone) and a bowl liner (fixed cone). As the mantle gyrates within the bowl liner, the material is subjected to a combination of compression and shear forces, resulting in a high crushing ratio. Cone crushers can typically achieve ratios ranging from 3:1 to 10:1, depending on the specific model and the setting of the crusher. Their ability to produce consistent product sizes makes them ideal for applications where high-quality aggregates for construction or further processing in the mining industry are required.

Impact Crushers

Impact crushers are highly effective in achieving high crushing ratios, especially for materials with medium hardness, like limestone, dolomite, and some types of coal. These crushers operate by using the impact energy of a rapidly rotating rotor equipped with hammers or blow bars. When the material enters the crusher, it is struck by the high-speed rotor, which throws the particles against the breaker plates or anvils located within the crushing chamber. This impact causes the material to break into smaller pieces. Impact crushers can achieve extremely high crushing ratios, often in the range of 20:1 to 50:1 or even higher. Their ability to produce a cubic-shaped product makes them popular in the production of high-quality aggregates for concrete and asphalt, as well as in recycling applications where materials need to be reduced to specific sizes.

Hammer Crushers

Hammer crushers are designed to handle a variety of materials, including those with a high moisture content such as coal and clay. They feature a rotor with hammers that rotate at high speeds. As the material enters the crusher, it is struck by the hammers, which break it into smaller fragments. Hammer crushers are known for their high reduction ratio, which can be as high as 10:1 to 20:1 in some cases. Their relatively simple design and low power consumption make them suitable for use in mining operations, power plants, and other industries where large volumes of materials need to be crushed efficiently.

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Advantages of High Crushing Ratio Crushers

Increased Productivity

High crushing ratio crushers enable businesses to process larger volumes of material in less time. With the ability to reduce the size of particles significantly in a single pass, fewer crushing stages are required, leading to a more streamlined production process. This not only saves time but also increases the overall throughput of the operation, allowing companies to meet higher production demands and potentially increase their market share.

Cost Savings

By minimizing the need for multiple crushing stages, high crushing ratio crushers can help reduce operational costs. Fewer crushers mean lower energy consumption, less wear and tear on equipment, and reduced maintenance requirements. Additionally, the reduction in the number of processing steps can lead to savings in labor costs and the cost of downstream processing equipment. For example, in a mining operation, if a high crushing ratio crusher can produce a product that is close to the final desired size, it can eliminate the need for additional grinding or re-crushing operations, resulting in substantial cost savings over the long term.

Better Quality Product

Crushers with high crushing ratios are often capable of producing a more uniform and consistent product size. This is particularly important in industries such as construction, where the quality of aggregates directly affects the strength and durability of concrete and asphalt. A high-quality product with a narrow particle size distribution can lead to better performance in downstream applications, reducing the risk of defects and ensuring a more reliable end product. In addition, the ability to produce fine or ultra-fine particles can open up new opportunities for businesses in industries such as pharmaceuticals, ceramics, and advanced materials, where precise particle sizes are crucial for product functionality.

Applications of High Crushing Ratio Crushers

Mining

In the mining industry, high crushing ratio crushers play a vital role in the extraction and processing of ores. They are used to break down large chunks of rock and ore into smaller sizes suitable for further beneficiation processes such as grinding, flotation, and leaching. Whether it's extracting valuable metals from copper, gold, or iron ores, or processing non-metallic minerals like limestone and quartz, crushers with high crushing ratios help improve the efficiency of ore processing, increase the recovery of valuable minerals, and reduce the overall cost of production.

Construction

The construction industry relies heavily on high-quality aggregates for the production of concrete, asphalt, and other building materials. Crushers with high crushing ratios are used to produce aggregates with the right size and shape characteristics. For example, in the production of concrete for high-rise buildings or infrastructure projects, the use of well-crushed aggregates can enhance the strength and workability of the concrete. Additionally, in road construction, high crushing ratio crushers are used to produce aggregates that meet the strict requirements for asphalt mixtures, ensuring the durability and performance of the roads.

Recycling

With the increasing emphasis on environmental sustainability, recycling has become an important industry. High crushing ratio crushers are used to break down a variety of waste materials, such as concrete, asphalt, and metal scraps, into smaller pieces for recycling and reuse. By reducing the size of these materials, crushers make it easier to separate and process different components, increasing the efficiency of the recycling process. For example, in a concrete recycling plant, crushers can break down old concrete slabs into smaller aggregates that can be used as a substitute for natural aggregates in new concrete production, reducing the demand for virgin materials and minimizing the environmental impact of construction activities.

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Previous News

9/11/2023

9/11/2023

kaolin powder processing Systems


There are four types of kaolin powder processing: coarse powder processing (0-3MM), fine powder processing (20 mesh-400 mesh), ultra-fine powder deep processing (400 mesh-1250 mesh) and micro powder processing (1250 mesh-3250 mesh)

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The kaolin powder making process is divided into four stages: crushing, grinding, grading, and powder collection;

Stage One: Broken

The bulk kaolin materials are crushed by the crusher to the feeding fineness (15mm-50mm) that can enter the grinding mill.

Second stage: grinding

The crushed kaolin small pieces are sent to the silo through the elevator, and then sent to the grinding chamber of the mill uniformly and quantitatively through the vibrating feeder for grinding.

For fine powder processing, LM vertical roller mill, MTW European version mill, and 5X European version smart mill can be used;

For ultra-fine powder processing, MW ring roller micro-powder mill and LUM ultra-fine vertical mill can be used; for coarse powder processing, CM European-style coarse powder mill can be used.

The third stage: grading

The ground materials are classified by the powder selector, and the unqualified powder is classified by the powder selector and returned to the main machine for re-grinding.

The fourth stage: gathering fans

Powder that meets the fineness will enter the dust collector with the air flow through the pipe for separation and collection. The collected finished powder will be sent to the finished product silo through the conveyor through the discharge port, and then packaged in a powder tanker or automatic baler.


1/11/2023

1/11/2023

Welcome to visit us in PHILCONSTRUCT 2023 MANILA

Welcome to visit our booth WF83 in PHILCONSTRUCT 2023 MANILA. We are happy to show you the latest mobile crushers, fixed crushers, grinding mills machine.


Name: PHILCONSTRUCT (The 32nd session in 2023)

Address: SMX Convention Center, Manila, Philippines & World Trade Center

Booth No.: WF83

Time: Nov 9-12th, 2023



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19/10/2023

19/10/2023

20-400 mesh quicklime and limestone powder producing technology

MTW European Type Mill is a new type of intelligent and environmentally friendly grinding equipment that absorbs modern European grinding technology and concepts and has multiple independent patented technology rights. There are MTW115G, MTW145G, MTW178G, MTW198G, MTW218G and other models to choose from, and you can also choose European version of grinding mill MTW110, MTW138, MTW175, MTW215 and other products.


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Processing fineness: 200-400 mesh (0.8-0.037mm).

Single machine production capacity: 3.5-60T/H (depending on the machine model).

Scope of application: Suitable for quicklime grinding processing, which requires large output, low energy consumption,  intelligent and environmentally friendly users.


You can contact us through online message or business contact, free customization of exclusive production line.

30/9/2023

30/9/2023

How to choose limestone mills & crushers

Choosing the right limestone mills and crushers for your specific needs requires careful consideration of various factors. Here's a step-by-step guide to help you make an informed decision:

Define Your Requirements:

Start by clearly defining your project requirements, including the type and size of limestone you'll be processing, the required particle size, and your production capacity.

Understand the Limestone Characteristics:

Consider the hardness, abrasiveness, and moisture content of the limestone. These factors will influence the choice of equipment and the wear and tear it will endure.

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Select the Crushing Equipment:

Depending on your requirements, you may need different types of crushers:

Jaw Crusher: Suitable for primary crushing of large limestone rocks. It's a good choice when you need uniform-sized aggregates or large chunks for further processing.

Impact Crusher: Ideal for secondary or tertiary crushing, impact crushers produce more cubical-shaped particles and are well-suited for applications where shape is important.

Cone Crusher: Suitable for finer crushing, cone crushers are effective for producing smaller-sized aggregates or finely crushed limestone.

Hammer Mill: Ideal for coarse crushing, hammer mills are often used to reduce limestone to a desired size for subsequent grinding.

Consider Grinding Equipment:

If you need to further reduce the limestone particle size or create fine limestone powder, consider grinding equipment:

Ball Mill: Ideal for grinding limestone into a fine powder. Ball mills are suitable for high-capacity production and are often used in the cement and mining industries.

Raymond Mill and Vertical Roller Mill: These mills are suitable for finer grinding and are commonly used in industries like lime production and mineral processing.

Evaluate Energy Efficiency:

Energy consumption is a critical factor in equipment selection. Consider the energy efficiency of the chosen mills and crushers to minimize operating costs and environmental impact.

Maintenance and Operating Costs:

Factor in the maintenance requirements and operating costs associated with your equipment. A lower upfront cost may result in higher long-term expenses if maintenance is costly or frequent.

Consult with Experts:

Seek advice from equipment manufacturers, engineers, or industry experts. They can provide valuable insights and recommend equipment based on your specific needs and budget.

Consider Future Expansion:

Think about your future needs. Will your production capacity or product specifications change? Choosing equipment that can be easily scaled or adapted to future requirements can save you money in the long run.

Safety and Environmental Considerations:

Ensure that the equipment you choose meets safety standards and environmental regulations relevant to your industry.

Testing and Trials:

Whenever possible, conduct tests or trials to assess the performance of the selected equipment with your specific limestone material.

Budget: Finally, consider your budget constraints. While it's important to invest in quality equipment, ensure that your choice aligns with your financial resources.

In conclusion, selecting the right limestone mills and crushers is a critical decision that impacts the efficiency, productivity, and cost-effectiveness of your operations. By carefully evaluating your requirements, consulting with experts, and considering factors such as maintenance and energy efficiency, you can make an informed choice that optimizes your limestone processing operations.


30/9/2023

30/9/2023

Quartz stone crusher for sale

Quartz is a mineral resource with very stable physical and chemical properties. Quartz stone is an abbreviation for the plates produced by quartz stone plate manufacturers. Because the quartz content of its main component of the plate is as high as more than 93%, it is called For quartz stone.

Application fields: Quartz stone crusher can be used in ceramics, metallurgy, construction, chemical industry, electronics and other industrial fields.

The quartz stone crusher adopts new crushing technology and manufacturing level. Compared with the traditional quartz crusher, the superiority of the quartz crusher is reflected in the service life, maintenance rate and failure rate. Compared with the supporting cone crusher and stone crusher, For shaping machines, the cost of quartz crushers is still low. In the crushing industry, quartz stone crushers are becoming more and more popular.

1. High production capacity: Quartz stone crusher is a better combination of crushing stroke, crushing speed and crushing cavity type.

2. Advanced lubrication mechanism: multi-point split hydraulic lubrication control system, double protection.

3. The finished quartz particles have higher grade: unique lamination crushing principle, the mutual crushing between particles makes the particle shape more three-dimensional and the particle size more uniform.

4. Ultra-high crushing efficiency: The quartz stone crusher has an optimized structure of a fixed main shaft and a small spherical shaft, which increases the efficiency by 15%.

5. Stable operating capability: Like the granite crusher, the quartz stone crusher has an iron protection device that can automatically eliminate foreign matter.

6. Advanced technology and long service life: The quartz crusher has more advanced manufacturing technology and advanced digital processing equipment to ensure the precision of parts. More wear-resistant materials enhance its pressure resistance and wear resistance, greatly extending its service life.

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29/9/2023

29/9/2023

A Guide to Aggregate & Rock Crushing Equipment

When it comes to the construction and mining industries, efficiency is the name of the game. Maximizing productivity while minimizing costs is the key to success. One critical component in achieving this balance is the right aggregate and rock crushing equipment. In this article, we will explore the importance of this equipment and provide insights into optimizing its use.

Why is Aggregate & Rock Crushing Equipment Essential?

Aggregate and rock crushing equipment are the workhorses of construction and mining operations. They are designed to break down large rocks and stone materials into smaller, more manageable sizes, making them suitable for various applications such as road construction, building foundations, and concrete production. Here's why this equipment is essential:

Efficiency: Crushing equipment significantly improves the efficiency of construction projects. It enables the utilization of on-site materials, reducing the need to transport rocks and aggregates over long distances.

Cost Savings: By crushing raw materials on-site, you can save on transportation costs and reduce the need to purchase additional materials.

Environmental Benefits: Using on-site crushing equipment reduces the carbon footprint associated with transportation and minimizes the need for new material extraction.

Versatility: Modern crushing equipment is highly versatile and can handle a wide range of materials, from hard rock to recycled concrete.


Liming will help you choose the Right Equipment. Check the following machine to get online help for your solutions.

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22/9/2023

22/9/2023

New crushers arrival-The MK series block crushing and screening station

The MK series block crushing and screening station is a product launched by the company based on the application experience of mobile crushing and screening stations, and combined with the new needs of construction and installation technology for customer on-site production lines, which is between fixed production lines and mobile production lines. The new snow base type quick installation in the space, the integrated modular production line that adapts to certain mobile needs, is a cost-effective semi-mobile production line tailor-made for customers.

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Advantages:

1. Can be hoisted and transported as a whole, reducing disassembly time and installation time. 2. Reduce the loading height of the coarse crusher truck and make an overall design of the loading bin to reduce the customer's investment in civil engineering and loading walls. 3. Reduce the overall production line footprint. area, saving customers' site investment

4. Quickly put into production to achieve rapid benefits

5. High-quality host equipment

6. Integrated and modular design makes it easy to replace equipment.

7. Humanized maintenance space.

8. The jaw crushing station is equipped with a side-output belt conveyor as standard, which can remove dirt from the raw materials before the first stage of crushing. 9. Integrated control of a single crushing station, and optional centralized control of the production line to achieve integrated control of the entire production line. 10. The production line configuration can be adjusted at any time (increase or decrease, or even replace equipment) according to changes in on-site working conditions. 11. The multi-style method can realize the separation of the crushing unit and the screening unit, which facilitates the overall sealing and meets environmental protection requirements. 12. It can be configured and used in large-volume production lines.


Leave your requirements at the  bottom of this article for a quick solution and price list.




13/9/2023

13/9/2023

Sand and Gravel Crushing Service

The "Thousands of Miles of Sand and Gravel Crushing Service" customer return visit activity is Liming Heavy Industry's 

pioneering brand service to give back to tens of millions of customers. In August, the 2023 visit has successfully set sail.


By shortening the service distance and extending the service radius, we will form a more optimized and better

cyclic service system, solve your problems, protect your equipment, and ultimately help you achieve higher and

faster value growth. Liming Heavy Industry is prosperous.

Based on this, Liming Heavy Industry will send technical engineers, account managers, and sales staff to your project

 site in the near future to systematically connect specific matters such as project production line operations, daily 

equipment maintenance, process optimization and upgrades, and establish a long-term tracking mechanism. 

truly realizing worry-free production.In the process of "walking" and "discovering", 

Liming people focus on precipitating the brand, and the services are not limited to annual return visits. From pre-sales, 

sales to after-sales, Liming Heavy Industry integrates value-added services into every life cycle. 

Every detail is closely related to every customer and every project, and we work hand in hand with customers to create a win-win situation!



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